ZBG
The complete ZBG-50 portioning scale system consists of the following units:
1 × M93-ZBG-50 bagging scale
1 × M93-ZAB-4L-TG scale stand
1 × M93-ET-1 buffer hopper (1 m³) with level indicator and slide gate
1 × M93-SZ-2.5 discharge conveyor (2.5 m) with bag support
1 × YAO HAN N600A manual bag-closing sewing machine with spring suspension
1 × M93-SZV-3 shouldering conveyor belt
1 × M93-ECSSZ-02 electronics cabinet
MP-ZBG-50 bagging scale:
The equipment is designed for filling grain into open bags, with gross weighing and two-stage (coarse and fine) gravity dosing. The scale height must be selected so that the bag fits between the lower edge of the filling spout and the conveyor belt. The current drawing is based on a bag length of 1 100 mm.
Technical data:
- Throughput: 50–180 bags/hour with product at 0.75 kg/dm³
- Capacity: 10–50 kg
- Accuracy: ± 0.5 %/bag
- Supply air requirement: 2 000 l/hour
- Power supply: 230 V, 50 Hz, 50 VA
- Dosable grain size : 0.5–6 mm
- Material to be filled: wheat, maize, peas
- Bulk density: 0.75 kg/dm³
- S 235JR standard steel, painted grey
For proper scale performance and accurate measurement a buffer hopper with built-in minimum level indicator must be installed above the scale and connected to the bagging scale.
Installation:
The enclosed drawing contains the dimensions required for installation. The scale shown in the drawing will be mounted on the stand supplied by the Contractor, together with the buffer hopper. For continuous and accurate operation the product must be pre-stored and replenished above the scale during filling so that material is always present in the hopper. If the customer already collects the product in a suitably elevated storage vessel, the buffer hopper described above is not required.
- The scale must be fixed in a way that prevents it from picking up vibrations from other moving equipment or structures.
- The filling spout must be chosen to match the bag size; we require the user’s specifications for this.
To be provided by the customer:
- Covered, enclosed operating area
- Material feed to the buffer hopper
- Power supply for the weighing instrument
- Supply air for the scale (filtered, dried)
- Extraction ducting for dust removal
Operating temperature:
- 0 °C to +40 °C with normal supply air
- −10 °C to +40 °C with dehumidified air
- Auxiliary personnel with lifting equipment required during commissioning
Operating mode, servicing and operation:
The bagging scale fills and weighs the product automatically.
During filling the bag acts as the weighing container — the scale dispenses the product into the placed bag after taring its weight.
After switching the machine on and programming the desired target weight, the operator’s only task is to place an empty bag on the filling spout and start the fill cycle. The scale automatically fills the target weight in two stages, after which the bag can be removed and a new empty bag placed — and the cycle begins again.
Note:
Installation data, options and integration into the production line must be coordinated continuously with Metripond-M93 Kft.
Scale functions:
- Measures and displays the current fill weight
- Measures and totalises the throughput
- Resettable counter
- Non-resettable counter
- With a target-weight preset the scale automatically stops dosing once the programmed quantity has been filled
- Throughput information in t/h
- Level-indicator monitoring — as an interlock condition
M93-ZAB4L scale stand:
The stand is designed to support the gross bagging scale. This stand structure must not be connected to any other equipment that could transmit vibrations to the scale.
Technical data:
- Stand material: S 235JR steel
- Surface treatment: painted light grey
- Fixing: bolted down via base plates on the feet
M93-ET-1 buffer hopper (1 m³):
The buffer hopper is designed to store the product to be portioned above the scale. It is fitted with an inspection window and two built-in level sensors (max/min).
Technical data:
- Volume: 1 m³
- Material: S235JR carbon steel, painted grey
- Mounted on the MP-ZAB-4L scale stand
Notes:
- Except for the bagging scale and the buffer hopper, all equipment is manufactured from S235JR standard steel in a painted finish
- The above equipment is a new product (2022)
- Before ordering we recommend a technical consultation to clarify the scope of supply and installation conditions
- The enclosed drawing is a schematic installation sketch that will be refined and dimensioned once the installation conditions are known
- The scale includes provision for a dust-extraction connection
- The equipment holds CE certification
- Detailed machine documentation is provided by the Contractor in Hungarian
- The listed equipment items can also be ordered individually
ZBG_CS
1 × MP-ZBG-CS-50 portioning scale system consisting of the following units:
1 × 400-litre buffer hopper with inclined screw conveyor
1 × 150-litre buffer hopper with level sensor
1 × M93-ZBG gross bagging scale with dribble-feed arc gate and stand
1 × M93-SZ-2.5 conveyor belt (2.5 m)
1 × M93-ECSSZ-01 electronics cabinet
1 × YAO-HAN N-600A bag-closing sewing machine with spring suspension
M93-ZBG-CS-50 bagging scale:
The equipment is designed for filling granulates and grain into open bags, with gross weighing and two-stage (coarse and fine) dosing. Dosing is performed by the screw conveyor; for products that flow freely under gravity the fine-dosing stage is handled by the gravity feeder. The scale height must be selected so that the bag fits between the lower edge of the filling spout and the bag support or conveyor belt. The enclosed drawing is based on a bag length of 1 100 mm.
Technical data:
- Capacity: 10–50 kg
- Throughput: 100–120 bags/hour with product at 0.75 kg/dm³
- Accuracy: ± 0.5–0.7 %/bag
- Supply air requirement: 2 000 l/hour
- Power supply: 230 V, 50 Hz, 50 VA
- 400 V, 50 Hz, 1.5 kW
- Dosable grain size: 0.2–6 mm
- Material to be filled: grain, fertiliser
- Bulk density: 0.75 kg/dm³
- Scale material: S 235JR standard steel, painted grey
- For proper scale performance and accurate measurement the screw-conveyor buffer hopper must be kept continuously filled so that material is always available.
Installation:
- The enclosed drawing contains the dimensions required for installation. The scale shown in the drawing will be mounted on the stand supplied by the Contractor.
- The scale must be used in a covered, enclosed location chosen so that vibrations from other equipment or structures are not transmitted to it.
- The filling spout must be chosen to match the bag size; we require the user’s specifications for this.
To be provided by the customer:
- Covered, enclosed operating area
- Material feed to the buffer hopper
- Power supply for the weighing instrument
- Supply air for the scale (filtered, dried)
- Extraction ducting for dust removal
- Operating temperature
- 0 °C to +40 °C with normal supply air
- −10 °C to +40 °C with dried air
- Auxiliary personnel with lifting equipment required during commissioning
Operating mode, servicing and operation:
The bagging scale fills and weighs the product automatically.
During filling the bag acts as the weighing container — the scale dispenses the product into the placed bag after taring its weight.
After switching the machine on and programming the desired target weight, the operator’s only task is to place an empty bag on the filling spout and start the fill cycle. The scale automatically fills the target weight in two stages, after which the bag can be removed and a new empty bag placed — and the cycle begins again.
Note:
Installation data, options, servicing arrangements and integration into the production line must be coordinated continuously with Metripond-M93 Kft.
Scale functions:
- Measures and displays the current fill weight
- Measures and totalises the throughput
- Resettable counter
- Non-resettable counter
- With a target-weight preset the scale automatically stops dosing once the programmed quantity has been filled
- Throughput information in t/h
- Level-indicator monitoring — as an interlock condition
M93-SZ-2.5 conveyor belt (2.5 m):
The conveyor belt is designed for transporting filled bags; it is equipped with a power unit synchronised to the sewing machine speed with forward and stop functions, and a bag support (2.5 m).
Technical data
- Belt length: 2 500 mm
- Belt width: 325 mm
- Functions: forward / stop
- Power supply: 400 V, 50 Hz, 0.37 kW
- Note: The belt is fitted with adjustable legs to ensure adequate operating height and to accommodate different bag lengths
M93-ECSSZ-01 electronics cabinet:
This electronic unit, housed in a dust-proof enclosure, is designed to supply power to the individual units of the weighing system via appropriately fitted connectors. The customer must connect the 400 V, 50 Hz mains supply to this cabinet via a central cable. The cabinet contains 2 × 400 V and 3 × 230 V voltage outlets as well as standard miniature circuit breakers.
YAO-HAN N-600A sewing machine with spring suspension:
1 × YAO-HAN N-600A manual bag-closing sewing machine for sealing upright bags conveyed on the conveyor belt in a stationary position
1 × Spring suspension for hanging the sewing machine at the correct working height.
The portable bag closer is used for sealing filled bags of paper, canvas, PP fabric, PE film, etc., either hand-held or suspended.
Technical data:
- Speed: 300–350 bags/hour
- Stitch type: single-thread chain stitch
- Stitch length: 8.5 mm (fixed)
- Drive motor: 220 V, 60 W, 50–65 Hz single-phase
- Net weight: 5.2 kg
- Thread: ¼ kg cone thread (20/6)
Notes:
- The enclosed drawing is for information purposes and contains the main installation dimensions of the 10–50 kg scale and its ancillary units.
- Any of the listed equipment items can be ordered individually.
- Detailed machine documentation is provided by the Contractor in Hungarian.
- The equipment holds CE certification.
ZBSZU
The complete ZBSZU-50 portioning scale system consists of the following units:
1 × ZBSZU gross bagging scale with belt feeder
1 × ZAB-4L-TG scale stand
1 × ET-1 buffer hopper (1 m³) with level indicator and slide gate
1 × SZ-2.5 discharge conveyor (2.5 m) with bag support
1 × YAO HAN N600A manual bag-closing sewing machine with spring suspension
1 × ECSSZ-02 electronics cabinet
ZBSZU-50 gross bagging scale with stand:
The equipment is a scale fitted with a two-stage belt feeder, load cells and a digital instrument. The gross bagging scale is designed for bagging grains, granulates and ground products, and is equipped with pneumatic actuators (bag clamp, dribble-feed arc gate).
Technical data:
- Capacity: 5–30 kg (10–50)
- Throughput — granulate: 200–250 × 30 kg/h
- Throughput — ground product: 180–200 × 30 kg/h
- (at 6–8 s/bag changeover)
- Accuracy:
- ± 100 g / 30 kg
- ± 70 g average over 10 measurements
- Supply air: 4–6 bar, 15 Nm³/h
- Electrical connection: 230 V, 50 Hz, 100 VA
- 380 V, 50 Hz, 1.5 kW
- Filling spout diameter: Ø 200 (made to order)
- Dosable grain size: 0.2–6 mm
For proper scale performance and accurate measurement a buffer hopper with built-in minimum level indicator must be installed above the scale and connected to the bagging scale.
Installation:
- The enclosed drawing contains the dimensions required for installation. The scale and buffer hopper can be mounted at the user’s premises on the stand supplied by the Contractor.
- The scale must be installed in a location free from vibration and fixed so that it does not pick up vibrations from other moving equipment or structures.
- The weighing system includes the conveyor belt that receives the filled bags and the sewing machine that closes them. These units must be installed alongside the filling unit during setup.
Operating principle:
- The scale is equipped with a two-stage belt feeder, making it suitable for bagging granular materials as well as sticky or dusty products in coarse and fine stages.
- When switching between granulate and ground product (or vice versa) no adjustment to the equipment is required — at most only the conveyed layer thickness needs to be set.
- The scale weighs during filling of the placed bag. It tares the weight of each placed bag and measures the net weight into the bag.
- The operator’s task is to place the bag on the filling spout; this action simultaneously triggers the two-hand switch to start the filling and weighing cycle.
- Filling, weighing and bag release are performed automatically.
- One operator is sufficient to run the bagging scale. During filling the operator must not hold the bag, as this would affect the measurement. The sewing machine is operated by a second worker.
Scale functions:
- Instantaneous bag weight and filled-bag count display
- Throughput display (t/h)
- Limit-value management (e.g. 150 bags)
- Self-learning software for accurate filling
- Error messages (e.g. no material)
ZAB4L scale stand:
The stand is designed to support the gross bagging scale. This stand structure must not be connected to any other equipment that could transmit vibrations to the scale.
Technical data:
- Stand material: S 235JR steel
- Surface treatment: painted light grey
- Fixing: bolted down via base plates on the feet
1 m³ buffer hopper:
The open-top buffer hopper is designed to store the product to be portioned above the scale; it is fitted with an inspection window and two built-in level sensors (max/min).
The customer is responsible for keeping the hopper filled so that product is always available.
Technical data:
- Volume: 1 m³
- Material: S235JR carbon steel, painted
- Mounted on the MP-ZAB-4L scale stand
2.5 m conveyor belt:
The conveyor belt is designed for transporting filled bags; it is equipped with a power unit synchronised to the sewing machine speed with forward and stop functions, and a bag support.
Technical data
- Belt length: 2 500 mm
- Belt width: 325 mm
- Functions: forward / stop
- Power supply: 400 V, 50 Hz, 0.37 kW
- Transport height: adjustable, 250 mm + 20 × 25 mm
Electronics cabinet:
This electronic unit, housed in a dust-proof enclosure, is designed to supply power to the individual units of the weighing system via appropriately fitted connectors. The customer must connect the 400 V, 50 Hz mains supply to this cabinet via a central cable. The cabinet contains 2 × 400 V and 3 × 230 V voltage outlets as well as standard miniature circuit breakers.
YAO-HAN N-600A sewing machine with spring suspension:
1 × YAO-HAN N-600A manual bag-closing sewing machine for sealing upright bags conveyed on the conveyor belt in a stationary position
1 × Spring suspension for hanging the sewing machine at the correct working height.
The portable bag closer is used for sealing filled bags of paper, canvas, PP fabric, PE film, etc., either hand-held or suspended.
Technical data:
- Speed: 300–350 bags/hour
- Stitch type: single-thread chain stitch
- Stitch length: 8.5 mm (fixed)
- Drive motor: 220 V, 60 W, 50–65 Hz single-phase
- Net weight: 5.2 kg
To be provided by the customer:
- Covered, enclosed operating area
- Material feed to the buffer hopper
- Power supply for the weighing system
- Supply air for the bagging scale (filtered, dried)
- Extraction ducting for dust removal (if required)
- Operating temperature
- 0 °C to +40 °C with normal air
- −10 °C to +40 °C with dried air
- Lifting equipment with auxiliary personnel — during installation
- Bags and product (approx. 1 000 kg) per product type, for the trial-run and handover period
- Responsible person for acceptance and training
Notes:
- Except for the bagging scale and the buffer hopper, all equipment is manufactured from S235JR standard steel in a painted finish
- The above equipment is a new product (2024)
- Before ordering we recommend a technical consultation to clarify the scope of supply and installation conditions
- The enclosed drawing is a schematic installation sketch that will be refined and dimensioned once the installation conditions are known
- The scale includes provision for a dust-extraction connection
- The equipment holds CE certification
- Detailed machine documentation is provided by the Contractor in Hungarian
- The listed equipment items can also be ordered individually
