ZBG
The complete ZBG-50 type dismantling scale system consists of the following units:
1 pc M93-ZBG-50 type bagging scale
1 pc Type M93-ZAB-4L-TG. weighing stand
1 type M93-ET-1. 1m3 pre-storage tank with level indicator, slide lock
1 pc M93-SZ-2.5 typ. 2.5 fm carrying belt with bag support
1 pc YAO HAN N600A type. manual bag mouth sewing machine with spring suspension
1 pc M93-SZV-3 type shoulder bag carrying tape
1 pc M93-ECSSZ-02 type. electronics cabinet
MP-ZBG-50 Bagging Scale:
The equipment is suitable for filling grain into an open bag, gross measurement and dosing in coarse and fine grades. The height of the scale must be chosen so that the bag fits between the bottom edge of the scale’s filling tube and the conveyor belt. The current drawing is made for a bag length of 1100 mm.
Technical data:
- Power requirement: 50-180 bags/hour 0.75 kg/dm3 of product
- Measurement limit: 10-50 kg
- Accuracy: ± 0.5%/bag
- Supply air requirement: 2000 l/hour
- Power supply requirement: 230V, 50Hz, 50VA
- Dosable grain size : up to 0.5-6mm
- Material to be filled: wheat, corn, peas
- Specific weight: 0.75 kg/dm3
- S 235JR type. painted normal steel grey
For proper performance and accurate measurement of the scale, a storage tank with a built-in minimum level indicator must be installed above the scale, which must be connected to the bagging scale.
Installation:
The attached drawing contains the dimensions required for installation. The scale shown in the drawing will be installed on the stand delivered by the Contractor together with the pre-storage. For continuous and accurate operation of the equipment, the product must be pre-stored and replenished above the scale when filling, so that there is always product in the tank. If the Customer collects the product in a pre-storage at a suitable height, then the previously recommended pre-storage is not required.
for operating a weighing instrumentOperating temperature:
- 0 oC – +40 oC with normal supply air
- 10 Co – +40Co calculated with air
- Helping staff, with lifting equipment, during commissioning
Mode of operation, service, operation:
The bagging scale automatically loads and measures the crop.
In the case of filling, the bag acts as a measuring container, so the scale measures the product in the placed bag after determining its weight.
After switching on the machine and programming the desired weight value, the only task of the operator is to place the empty bag on the filling tube and start loading. The scale automatically loads the required weight in two stages, after which the bag can be removed from the scale and the new empty bag can be placed on it, and then everything starts over.
Note:
The Customer must constantly discuss the installation data, options, service and integration into the technological line with the With Metripond -M93 Kft.
dosingM93-ZAB4L Type Scale Stand:
The device is suitable for recording the gross bagging scale. This rack structure cannot be connected to any other equipment that can transfer vibrations to the scale.
Technical data:
- Material of the scale stand: S 235JR steel
- Surface treatment: painted light gray
- Fixing: can be unscrewed via the support plate mounted on the legs
M93-ET-1 Type 1 m3 Pre-Storage Tank:
The pre-storage tank is suitable for buffering the crop to be removed above the scale, it is equipped with a viewing window and 2 built-in level sensors (max.-min.).
on a scaleNote:
- With the exception of the bagging scale and the pre-tank, the equipment is made of SJ235 normal steel in a painted design
- The above equipment is a new product in 2022
- Before ordering the equipment, we recommend holding a technical meeting in order to clarify the scope of delivery and the installation conditions
- The attached drawing is a conceptual installation sketch, which is specified and sized based on the installation conditions will be
- The scale has the option of dust extraction connection
- The equipment has a CE certificate
- The Contractor provides a detailed manual description of the equipment in Hungarian
- The recommended equipment can also be ordered separately
ZBG_CS
1 pc MP-ZBG-CS-50 type dismantling weighing system consists of the following units:
1 pc 400 liter pre-storage tank with inclined screw applicator
1 pc 150 liter pre-storage tank with level sensor
1 type M93-ZBG. gross bagging scale equipped with spring lock and stand
1 pc M93-SZ-2.5 typ. 2.5 fm conveyor belt
1 type M93-ECSSZ-01. electronics cabinet
1 YAO-HAN N-600A type sewing machine with spring suspension
M93-ZBG-CS-50 Bagging Scale:
The equipment is suitable for filling granulates, whole grains, in open bags, for gross measurement and dosing in coarse and fine grades. Dosing is done by the screw applicator, but for products that can be easily filled by gravity, fine dosing is done by the gravity feeder. The height of the scale must be chosen so that the bag fits between the bottom edge of the scale’s filling tube and the bag support or conveyor belt. The drawing sent is made for a bag length of 1100 mm.
Technical data:
- Measuring range: 10-50 kg
- Performance: 100-120 bags/hour 0.75 kg/dmfrom 3crops
- Accuracy: ± 0.5-0.7%/bag
- Supply air requirement: 2000 l/hour
- Power supply requirement: 230V, 50Hz, 50VA
- 400V, 50Hz, 1.5kW
- Dosable particle size: up to 0.2-6mm
- Material to be filled: cereal, fertilizer
- Specific weight: 0.75 kg/dm3
- Scale material: Design: S 235JR type. painted in normal steel grey
- For proper performance and accurate measurement of the scale, the auger hopper must be filled continuously so that there is always material to be filled.
Installation:
- The attached drawing contains the dimensions required for installation. The scale in the drawing will be mounted on the stand supplied by the Contractor
- the scale must be used in a closed, covered place and choose an operating location where the vibrations are not absorbed by other equipment and structures.
- the filling tube must be chosen for the bag size, for which the user must provide data We are waiting for you.
The user provides:
- Covered closed operating area
- Material lead to the pre-storage
- Power supply for operating the weighing instrument
- Supply air for operating the scale (filtered, dried)
- Extraction network for dust extraction
- Operating temperature
- 0 °C – +40 °C with normal supply air
- 10 °C – +40 °C with dried air
- Helping staff, with lifting equipment, during commissioning
Mode of operation, service, operation:
The bagging scale automatically loads and measures the crop.
and start loading. The scale automatically loads the desired weight in two stages, after which the bag can be removed from the scale and a new empty bag can be placed on it, and then everything starts over. weight of each loadM93-SZ-2,5 Type 2.5 lm Conveyor Belt:
The conveyor belt prepared for the transfer of filled bags is equipped with a high-current unit with a speed synchronized to the used sewing machine and forward, with a stop function, and a bag support (2.5 fm).
the band is equipped with adjustable legsM93-ECSSZ-01 Type Electronics Cabinet:
This electronic unit, installed in a dust-proof box, is suitable for powering individual units of the weighing system with properly equipped connecting elements. The Customer must connect the 400V, 50Hz power supply to this cabinet via a central cable. The cabinet contains 2 400V, 3 230V voltage outputs or standard small circuit breaker.
YAO-HAN N-600A Type Sewing Machine with Spring Hanger:
1 pc YAO-HAN N-600A type manual bag mouth sewing machine for sewing vertical bags conveyed on the conveyor belt in a stationary position
1 pc Spring hanger for hanging the sewing machine at the appropriate height.
The portable bag sealing paper, canvas, PP fabric, PE foil, etc. it is used for sewing filled bags held in the hand or suspended.
style=”font-weight: 400;”>single thread chain stitchNote:
- The drawing sent is informative and contains the main installation dimensions of the 10-50 kg scale and its additional units.
- Any of the listed equipment can be ordered separately.
- The Contractor provides a detailed manual description of the equipment in Hungarian.
- The equipment has a CE certificate.
ZBSZU
The complete ZBSZU-50 type dismantling weighing system consists of the following units:
1 ZBSZU gross bagging scale, with belt feeder
1 ZAB-4L-TG type weighing stand
1 pc ET-1 type. 1m3 pre-storage tank with level indicator, slide lock
1 SZ-2.5 typ. 2.5 fm carrying belt with bag support
1 pc YAO HAN N600A type. manual bag mouth sewing machine with spring hanger
1 ECSSZ-02 type. electronics cabinet
ZBSZU-50 Type Gross Bagging Scale with Stand:
The equipment is a scale equipped with a two-stage tape feeder, a weighing cell and a digital instrument. The gross bagging scale is a device equipped with pneumatic moving elements (bag catch, drop-off, arch lock) suitable for bagging grains, granules, and grinds.
)For proper performance and accurate measurement of the scale, a storage tank with a built-in minimum level indicator must be installed above the scale, which must be connected to the bagging scale.
Installation:
- The attached drawing includes dimensions required for installation. The scale and the pre-storage can be installed at the user’s premises on the rack supplied by the Contractor.
- A place must be provided for the installation of the scale where there is no vibration, and it must be fixed in such a way that it does not pick up the vibrations from other moving equipment and structures.
- The weighing system includes the conveyor belt that receives the filled bags and the sewing machine that seals the bags. These units must be installed to the charging unit during installation.
Principle of operation:
- The scale is equipped with a two-stage belt feeder, which makes it suitable for granular materials or for bagging sticky dusty products in coarse and fine grades.
- From granules to ground or when switching from ground to granulate, the equipment does not need to be adjusted, only the layer thickness to be transported must be set at the most.
- The scale performs the measurement when filling the placed bag. It measures the weight of each placed bag and measures the net weight in the bag.
- The task of the operator is to place the bag on the filling tube, which movement starts the filling and measuring with the two-handed switch.
- Filling, measuring and dropping the bag are done automatically.
- One operator is sufficient to manage the bagging scale. When filling the bag, the operator must not hold the bag, as this would affect the measurement. The sewing machine is operated by another employee.
Weighing technical service:
- Instant display of bag weight, number of filled bags
- Performance display (t/h)
- Limit value management (e.g. 150 bags)
- Self-learning software to ensure accurate filling
- Sending error messages (e.g. no material)
ZAB4L Type Scale Stand:
The device is suitable for recording the gross bagging scale. This rack structure cannot be connected to any other equipment that can transfer vibrations to the scale.
Technical data:
- Material of the scale stand: S 235JR steel
- Surface treatment: painted light gray
- Fixing: can be unscrewed via the support plate mounted on the legs
1 m3 Pre-Storage Tank:
The pre-storage tank without a lid is suitable for buffering the crop to be removed above the scale and is equipped with a viewing window and 2 built-in level sensors (max.-min.).
This tank is filled by the Customer so that it is always in the tank product.
Technical data:
- Volume: 1 m3
- Material: S235JR carbon steel, painted
- Fixing type MP-ZAB-4L. on a scale
2.5 lm Conveyor Belt:
Conveyor belt made for conveying filled bags with a speed synchronized to the sewing machine and equipped with a high-current unit with a stop function and a bag support.
20x25mmElectronics Cabinet:
This electronic unit, installed in a dust-proof box, is suitable for powering individual units of the weighing system with properly equipped connecting elements. The Customer must connect the 400V, 50Hz power supply to this cabinet via a central cable. The cabinet contains 2 400V and 3 230V voltage outputs or standard small circuit breaker.
YAO-HAN N-600A Type Sewing Machine with Spring Hanger:
1 pc YAO-HAN N-600A manual bag mouth sewing machine for sewing vertical bags conveyed on the conveyor belt in a stationary position
1 pc Spring hanger for hanging the sewing machine at the appropriate height.
The portable bag seaming paper, canvas, PP fabric, PE film, etc. it is used for sewing filled bags held in the hand or suspended.
5.2 kgProvided by the User:
- Covered, closed operating area
- The crop is delivered to the pre-storage
- Power supply for operating the weighing system
- Supply air for operating the bagging scale (filtered and dried)
- Extraction network for dust extraction (if necessary)
- Operating temperature
- 0C° – +40C° normal with air
- -10C° – +40C° with dried air
- Lifting equipment, with support staff – during installation
- Bags and produce (approx. 1000 kg) per type of clay, for trial run, handover period
- Person responsible for acceptance and training
Note:
- With the exception of the bagging scale and the pre-tank, the equipment is made of SJ235 standard steel in a painted design
- The above equipment is a new product in 2024
- Before ordering the equipment, we recommend holding a technical consultation in order to clarify the scope of delivery and the conditions of installation
- The attached drawing is a conceptual installation sketch, which is specified and sized based on the conditions of installation will be
- The scale has the option of dust extraction connection
- The equipment has a CE certificate
- The Contractor provides a detailed manual description of the equipment in Hungarian
- The recommended equipment can also be ordered separately