Efficient and Accurate Potato and Onion Bagging?

Precise Measurement, Perfect Result

Our gross belt bagging scale is specially designed for bagging tuberous crops (potatoes, onions, etc.). The scale measures the weight directly in the placed bag, thus avoiding unnecessary material handling. Thanks to the tape feeder, filling is quick and accurate. And the digital instrument guarantees long-term accuracy.
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ZBSZG

The equipment is suitable for filling potatoes filled in the storage hopper into an open bag with a two-stage belt feeder, a measuring cell and a digital instrument.

Weighing application

The bagging scale when installed, it is suitable for the dosing of tuberous crops (potatoes) in coarse-fine grades, as well as their precise measurement and bagging. 

The bagging scale automatically loads and measures the product.  

In the case of filling, the bag acts as a measuring container, so the scale measures the product in the placed bag after determining the weight of the bag. The amount of mass to be measured (5-30 kg) and the dosing parameters can be freely programmed on the keyboard of the scale’s measuring and control instrument. After switching on the machine and programming the desired weight value, the only task of the operator is to place the empty bag on the filling tube and start loading. The scale automatically loads the desired weight in two stages, after which the bag can be removed from the scale and a new empty bag can be placed on it, and then everything starts over. The bagging scale has a bag counter and weight summing function and the so-called ensures accurate measurements by operating a self-learning program.

Technical data, installation:

  • Technical data:
  • Measuring range: 10-30 kg
  • Performance: 100-130 bags/hour
  • Accuracy: ±200 g (weight of largest tuber)
  • Electrical connection:
    230V, 50 Hz, 100 VA
    380V, 50Hz, 0.8kW 
  • Dosing: one dispensing belt, with a two-stage speed

Installation:

  • The scale must be installed in such a way that the product can be continuously filled into the receiving hopper created at the feeding belt.
  • To ensure adequate performance and accuracy, continuous material refilling must be guaranteed.
  • The previously fixed accuracy of the scale can be ensured if a graded size product is installed out.
  • The task of the scale operator is to attach the mouth of the bag to the scale, and then to remove the filled bag from the test table.

The user provides:

  • Covered closed operating space
  • Continuous filling of the storage hopper
  • Power supply for operating the weighing instrument
  • Operating temperature
    0°C – +40°C with normal supply air
    10°C – +40°C with calculated air
  • Support staff, with lifting equipment, during commissioning

Mode of operation, service

Bag machine is semi-automatic, the crop is placed directly in the bag and the measurement is done here after the bag is placed. After switching on the machine, the only task of the operator is to place the empty bags on the filling tube. Doses are measured automatically. 

Weighing technical service:

After putting the scale into operation, it performs the following controls with the measuring electronics software:

  • Measures the current bag weight
  • Controls the coarse-fine dispensers

The weighing control electronics of the scale displays the following technical display:

  • Current bag weight, number of filled bags display
  • Performance display (t/h)
  • Limit value management (e.g. 150 bags)

The scale’s self-learning program compares the set and filled weight values, and in case of deviations, ensures reliable and accurate measurements. The scale electronics also displays error messages on its display (e.g. the material does not arrive). All text displays are in Hungarian. 

 

MP-SZ-2,5 Type 2.5 lm Conveyor Belt:

The conveyor belt prepared for the transfer of filled bags is equipped with a high-current unit with a speed synchronized to the used sewing machine and forward with a stop function, and a bag support (2.5 fm). 

YAO HAN N600A Type Sewing Machine with Spring Hanger:

(VTSZ: 84522900 Machine code: 3929-0157)

1 pc YAO HAN N600A type manual bag mouth sewing machine for sewing bags forwarded on the conveyor belt in a stationary position

1 pc. Spring hanger for keeping the sewing machine at the right height. 

The portable bag seaming paper, canvas, PP fabric, PE film, etc. it is used for sewing filled bags held in the hand or suspended. 

5.2 kg
  • Yarn: ¼ kg conical yarn (20/6)
  • ZNSZSZG

    Type MP-ZNSZSZG-30. net bagging scale.

    The equipment is a net bagging scale equipped with a two-stage belt feeder, with a measuring cell and a digital instrument in a two-belt (coarse, fine) version.

    Use of the scale

    • The bagging scale is installed and suitable for the dosing of tuberous crops (potatoes) in the coarse-fine stage, and for their precise measurement into bags.
    • The amount of mass to be measured (5-30 kg) and the dosing parameters can be freely programmed on the keyboard of the scale’s measuring and control instrument. it ensures accurate measurements by operating a self-learning program (Attachment: installation diagram).

    Technical data, installation:

    Technical data:

    • measurement limit: 5-30 kg
    • performance: 150-220 bags/hour
    • accuracy: ± maximum tuber weight (fine feeder)
    • electrical connection:
      230V, 50 Hz, 100 VA
      380V, 50Hz, 0.8 KW

    Installation:

    • A the scale must be installed in such a way that the product can be continuously filled into the receiving hopper formed by the feeding belt, separate for coarse and separate for fine dosing.
    • To ensure adequate performance and accuracy, continuous material refilling must be guaranteed.
    • The previously fixed accuracy of the scale can be ensured if a graded size crop is installed.
    • The scale operator’s task is to place the mouth of the bag on the scale fasten it, then remove the filled bag from the test table.

    Operation method, service

    Bag machine is semi-automatic, the crop goes directly into the measuring tank, where the measurement takes place, and then it empties into the placed bag. After switching on the machine, the only task of the operator is to place the empty bags on the filling tube. The portions are measured automatically.

    Weighing technical service:

    After putting the scale into operation, the software of the measuring electronics performs the following controls:

    • Measures the current bag weight
    • Controls the coarse-fine dispensers

    The weighing control electronics of the scale displays the following weighing technical display:

    • Display of the number of filled bags
    • Performance display (t/h)
    • Limit value management (e.g. 150 bags)

    The self-learning program of the weighing instrument compares the set value and the loaded weight, and in case of deviation, ensures reliable and accurate measurements with correction. The scale electronics also displays error messages on its display (e.g. the material does not arrive). All text displays are in Hungarian.

    Note:

    It is recommended that the customer discuss the installation dimensions, installation options, service and integration into the technological line with the supplier. on site.

    The user provides:

    • The product is delivered to the pre-storage
    • Power supply for operating the bagging scale
    • Operating temperature 0 C° – +40 C°

    The XE type scale is suitable for high-precision, reliable measurement of small-weight products, e.g. components, piece counting and percentage measurement.

    Options:

    1) MP-SZ-2.5 typ. 2.5 fm conveyor belt

    The conveyor belt made for the transfer of filled bags has a speed synchronized to the used sewing machine and a high-current unit with a forward and stop function, a device equipped with a bag support (2.5 fm) with height-adjustable feet.

    Technical data

    • Belt length: 2500 mm
    • Belt basic height: 220 mm
    • Height adjustment: 220 mm + 20×25 mm
    • Belt width: 320 mm
    • Functions: forward-stop
    • Power supply: 380V, 50Hz, 0.8kW
    • Design: S235JR steel gray painted

    2) YAO-HAN N-600A type sewing machine with spring suspension

    1 pc YAO-HAN N-600A type manual bag mouth sewing machine is used for sewing bags while moving on the conveyor belt in a stationary position

    1 pc Spring hanger can be used to hang the sewing machine at the appropriate height above the conveyor belt.

    The portable bag-sewing paper, canvas, PP fabric, PE foil, etc. it is used to sew filled bags in the hand or in a suspended state.

    Technical data:

    • Speed: 200-300 bags/hour
    • Stitching: single thread chain stitch
    • Stitch length: 7.5 mm (constant)
    • Drive motor: 220V, 60W, adjustable 50-65 Hz single-phase
    • Net weight: 5.2 kg
    • Yarn: ¼ kg conical yarn (20/6)
    • Recommended film thickness: 0.15-0.20 mm

    Note:

    • With the exception of the bagging scale and the pre-tank, the equipment is made of SJ235 standard steel in a painted design
    • The above equipment is a new product in 2024
    • Before ordering the equipment, we recommend holding a technical consultation in order to clarify the scope of delivery and the conditions of installation
    • The attached drawing is a conceptual installation sketch, which is specified and sized based on the conditions of installation will be
    • The scale has the option of dust extraction connection
    • The equipment has a CE certificate
    • The Contractor provides a detailed manual description of the equipment in Hungarian
    • The recommended equipment can also be ordered separately
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